CNC machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. The process can be used to control a range of complex machinery, from grinders and lathes to mills and routers.
Things to Learn About CNC Machining
When a CNC system is activated, the desired cuts are programmed into the software and dictated to corresponding tools and machinery, which carry out the dimensional tasks as specified, much like a robot.
CNC mills are capable of running on programs comprised of number- and letter-based prompts, which guide pieces across various distances. The programming employed for a mill machine could be based on either G-code or some unique language developed by a manufacturing team. Basic mills consist of a three-axis system (X, Y and Z), though most newer mills can accommodate three additional axes.
In lathe machines, pieces are cut in a circular direction with indexable tools. With CNC technology, the cuts employed by lathes are carried out with precision and high velocity. CNC lathes are used to produce complex designs that wouldn’t be possible on manually run versions of the machine. Overall, the control functions of CNC-run mills and lathes are similar. As with the former, lathes can be directed by G-code or unique proprietary code. However, most CNC lathes consist of two axes — X and Z.
In a plasma cutter, the material is cut with a plasma torch. The process is foremost applied to metal materials but can also be employed on other surfaces. In order to produce the speed and heat necessary to cut metal, plasma is generated through a combination of compressed-air gas and electrical arcs.
Electric-discharge machining (EDM) — alternately referred to as die sinking and spark machining — is a process that molds work pieces into particular shapes with electrical sparks. With EDM, current discharges occur between two electrodes, and this removes sections of a given work piece.
When the space between the electrodes becomes smaller, the electric field becomes more intense and thus stronger than the dielectric. This makes it possible for a current to pass between the two electrodes. Consequently, portions of a work piece are removed by each electrode.